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TYPES AYP, AYPO
HYPLUG™
FOR ALUMINUM AND COPPER
CONDUCTOR
UL Listed 90° C,
600 Volts to 35 kV
Fig 1: TYPE AYP (Straight)
Fig 2: TYPE AYPO (Offset)
Scratch brush aluminum conductor before installation.
See tooling section of this catalog for complete tool and
die listings.
** For MY29-3 use aluminum index plate at 1/0 setting for
sizes #6 through 1/0 or at 4/0 setting for sizes 2/0
through 4/0.
+ Not UL Listed.
Y644HS DIELESS HYPRESS™
RANGE-TAKING
CAPABILITIES
The following HYPLUG™ lugs and two way
splices, when crimped with the Y644HS
DIELESS HYPRESS™ tool, produce the
following range- taking capabilities:
AL9CU
Dimensions
Installation Tooling
Copper &
A
P
L
LL
HYTOOLS
Y35, Y39, Y750, Y46*
Die
Wire
Catalog
Aluminum Fig.
Plug Plug HYPLUG Cover
Dieless Tools
+
+ Die Number
Color
Index &
Strip
Number
Conductor
No.
Dia.
Length Length Length (# of crimps)
OH25 MD6 (# of crimps)
Code
Embossment
Length
AYP6
#6 str
1
.23
.68
1.85
1.78
MY29-3 (2) **
AYP4
#4 str
1
.23
.68
1.85
1.78
Y644HS (1)
AYP2
#2 str
1
.23
.68
1.85
1.78
Y81KFT (1)
1 crimp W241 U25ART (1)
Tan
296
1-1/16
AYP1
#1 str
1
.26
.84
2.01
1.78 Y81KFTMBH (1)
AYP1/0
1/0 str
1
.29
.84
2.01
1.78 PAT81KFT-18V (1)
AYPO2/0
2/0 str
2
.33
1.09
2.70
2.44
MY29-3 (2) **
AYPO3/0
3/0 str
2
.37
1.22
2.80
2.44
Y644HS (1)
Y81KFT (2)
U28ART (2)
White
298
1-1/8
AYPO4/0
4/0 str
2
.42
1.22
2.80
2.44 Y81KFTMBH (2)
PAT81KFT-18V (2)
AYP250
250 kcmil
1
.47
1.22
2.63
2.54
AYPO250
250 kcmil
2
.47
1.22
2.98
2.88
AYPO300
300 kcmil
2
.53
1.34
3.08
2.88
Hydraulic:
— — U31ART (2)
Brown
299
1-1/8
AYP350
350 kcmil
1
.57
1.34
2.75
2.54
Y644HS (1)
AYPO350
350 kcmil
2
.57
1.34
3.08
2.88
Y81KFT (2)
AYPO400
400 kcmil
2
.63
1.60
3.43
3.16
Y81KFTMBH (2)
AYP500
500 kcmil
1
.68
1.60
3.08
2.81
PAT81KFT-18V (2)
U34ART (2)
Pink
300
1-1/8
AYPO500
500 kcmil
2
.68
1.60
3.43
3.16
AYPO600
600 kcmil
2
.73
1.64
4.02
4.06
700/750 kcmil
Y644HS (1)
AYP750
900 Compact AL†
1
.81
1.76
3.79
3.66
Y81KFT (3)
— — U39ART-2 (3)
Yellow
936
1-3/4
700/750 kcmil
Y81KFTMBH (3)
AYPO750
900 Compact AL†
2
.81
1.76
4.16
4.06 PAT81KFT-18V (3)
* Use PUADP-1 adaptor with U dies in Y46 HYPRESS™.
Also accomodates compressed and compact conductors
(except for 700 kcmil in 750 kcmil barrel).
† Tested with Y644HS and PAT644 dieless tools only and
not UL Listed with any tool on 900 Compact Al.
For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
Note:
All dimensions shown are for reference only.
For copper equivalent wire size see page O-11 (Aluminum
1350 Cable).
Aluminum Connectors
Standard
Expanded Standard Expanded Standard
Expanded
Wire Size
Wire Range
Wire Size
Wire Range
Wire Size
Wire Range
#6 AWG
#6 AWG
1/0 AWG 1/0 - #1 AWG 250 kcmil
250 kcmil - 1/0 AWG
#4 AWG
#4 - #6 AWG 2/0 AWG 2/0 - #1 AWG 300 kcmil
300 kcmil - 2.0 AWG
#2 AWG
#2 - #6 AWG 3/0 AWG 3/0 - #1 AWG 350 kcmil
350 kcmil - 3/0 AWG
#1 AWG
#1 - #2 AWG 4/0 AWG 4/0 - #1 AWG 400 kcmil
400 kcmil - 4/0 AWG
500 kcmil
500 kcmil - 4/0 AWG
600 kcmil
600 - 250 kcmil
750 kcmil
750 - 500 kcmil
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175
www.burndy.com
Canada: 1-800-387-6487
C-119
BURNDY
®
Compression Connections
Aluminum Compression — Adaptors