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MD7 POSI-PRESS
HYTOOL™
Hand-Operated Tool
The MD7 POSI-PRESS HYTOOL™ is a
composite polymer handle installation tool
that requires no adjustment for the life of the
tool. This assures users of the MD7 tool, that
all connections installed with the MD7
POSI-PRESS HYTOOL™ are consistent and
reliable over the life of the tool. This new tech-
nology tool provides a visual wear indicator
that makes verification of the tool's condition
easy to determine. Once the tool has worn
beyond its useful life, it can be returned to
BURNDY's Tool Repair Center for re-fitting at
a fraction of the price of a new tool.
Installs full range of connectors, (taps,
splices, terminals): #14 Awg through 4/0
AWG.
Applications: Full-Tension and Non-Tension.
The MD7 series of tooling has a five (5) year
warranty and is designed to provide over
99,000 reliable crimps installing both full-
tension and non-tension connectors.
The MD7-8 POSI-PRESS HYTOOL™ installs
almost all of the line, pole, and house con-
nections in the Burndy Compression
Connector Program with only one (1) extra die
set (W-BG). The MD7-8 tool has two (2) per-
manent die grooves, “O” and D
3
” for
distribution tap connectors. For other tool
versions, see the MD7 Tool Variations sec-
tions below. The “D
3
” groove also serves as a
seat for die inserts to install splices, taps, and
terminal connectors. The die inserts snap into
the “D
3
” groove easily with only one hand,
and lock securely in the tool with the spring
loaded, positive lock, die retainer buttons.
Handles have been tested at 100 kV per foot
for five (5) minutes.
SPECIFICATIONS
Crimp force:
9,000 lbs.
60 lbs. Handle Force
Length:
25
Width:
8 (at handle end)
4-1/2 (at jaw end)
Width:
7 lbs.
Unsurpassed Quality that no one else can
match!
Life cycle tested under the full range of
operating forces for over 99,000 cycles
successfully without failure or any
parts replacement.
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201 5005.
Compressed and compact conductors
• Copper Taps: #10 sol. - 2/0 str.
• Aluminum, ACSR Taps: #14 sol.
- 4/0 ACSR
• Stirrups: #6 ACSR - 4/0 ACSR
• Overhead Full Tension Deadend, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str. - 4/0 ACSR
• Code conductor connectors: #6 - 4/0 str.
Copper and Aluminum
BENEFITS
• Easier tool operation due to unique
handle design, and anti-slip grips.
• Improves operation by preventing slipping.
• Proper crimps are assured with
butting jaws.
• Provides reliable and consistent crimps
every time.
• Lasts up to 6 times longer than cheap
imitations, and will still be working when
others have long since worn out.
• No lost dies and one-hand die insertion.
• Allows use of the complete line of Burndy
“W” and “X” die inserts.
• Increases life of tool by reducing tool wear.
• 5-year limited warranty.
Features
ELECTROLESS NICKEL PLATED JAWS
AND JAW LINKS PROVIDE ENHANCED
CORROSION RESISTANCE
HIGH STRENGTH STAINLESS STEEL PINS
RESIST CORROSION AND HELP PROVIDE
LONG TOOL LIFE
BLANK INSERT PROVIDED FOR PERSONALIZING
TOOL FOR IDENTIFICATION AND INVENTORY
PURPOSES
REINFORCED POLYMER COMPOSITE
HANDLES TESTED FOR 100KV PER FOOT
FOR FIVE MINUTES WHEN NEW AND
WHEN PROPERLY CLEANED
HANDLE BUTT STOPS
COMFORT GRIP DESIGN WITH CHECKED
SURFACE AND ERGONOMIC HANDLE
ENDS PROVIDE A POSITIVE,
SLIP-FREE GRIP.
PERMINATE “D
3
DIE GROOVE
SPRING LOADED POSI-
TIVE LOCK DIE RETAINER
BUTTONS
GROOVE
INDICATOR
FEATURES
• Ergonomically designed, one-piece,
composite polymer handles.
• Comfort grip handles.
• Time-proven steel jaw designs.
• No tool adjustment required.
• 99,000 crimp/cycle life.
• Positive lock, spring loaded die
retainer buttons.
• Permanent “D
3
” die groove.
• PTFE impregnated steel/bronze bushings
and stainless steel pins.
• Electroless nickel plated jaws and jaw links.
MD7 Tool Variations
MD7-8
MD7 with permanent “O” and “D
3
grooves. Installs almost all of the
line, pole, and house connections in
the Burndy Compression Connector
Program with only one (1) extra die
set (W-BG).
MD7-6
“Snub-Nose” variation of MD7
has a permanent “D
3
” groove jaw.
Accepts the full-line of BURNDY
®
“W” and “X” die inserts.
Recommended for use where
space for tool jaw
is limited.
MD7
Standard MD7 with permanent
“BG” (5/8 ) and “D
3
” grooves.
Installs Cablelok Crimpit and
HYCRIMP™ Tap connectors with
one (1) additional die insert (W-O).
All other tool features and connec-
tor ranges are the same as the
MD7-8.
N-20
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487
www.burndy.com
US: 1-800-346-4175
Tooling
BURNDY
®
Crimpers—Mechanical and Ratchet